| SPORTSTER GEARS (EV 5 SPEED) |
 All 5 speed Sportster gears are made
from high nickel alloy steel. Gears are then heat treated and shot-peened to
give maximum durability and strength. Also, where applicable, drive dogs
have milled lead-in ramps to improve shifting and reduce wear on drive dogs
and slots. |
| |
(A) 2.61 CLOSE RATIO 1ST GEAR SET
Part# 299110 (2 pieces) 2.61 1st gears provide true close ratio
shifting into 2nd. Plus 7 mph of usable 1st gear.
|
(B) STOCK 2ND AND 3RD GEARS
Part #299102 (2nd main/3rd counter) (H/D #35771-89)
Part #299103 (3rd main/2nd counter) (H/D #35772-89)
|
(C) STOCK 4TH GEARS
Part #299104 (4th main gear) (H/D #35773-89)
Part #299144 (4th counter gear) (H/D #35775-89)
|
(D) STOCK MAIN DRIVE GEARS
Part #299105 (main drive) (H/D #35034-89)
Part #299155 (counter drive gear) (H/D #35633-89)
|
(E) TRANSMISSION MAINSHAFT
Part #299180 ( mainshaft) (H/D #35640-89)
|
F) TRANSMISSION COUNTERSHAFT
Part #299170 (countershaft) (H/D #35641-89)
|
EV SPORTSTER 5 SPEED GEAR SETS
Part #299900 (1991-up)
5 speed EV Sportster transmission gear sets are available as complete kits.
Each kit includes the parts as pictured: 1st, 2nd, 3rd, 4th, 5th gears,
mainshaft and countershaft. |
| Internal
transmission ratios are listed below. |
| |
Close |
% |
Stock |
% |
| Gear |
First |
Change |
First |
Change |
| 1st |
2.605 |
22%
27%
18%
18% |
2.779 |
27%
27%
18%
18% |
| 2nd |
2.026 |
2.026 |
| 3rd |
1.489 |
1.489 |
| 4th |
1.216 |
1.216 |
| 5th |
1.000 |
1.000 |
|
| |
| Special
Ratio SPORTSTER 5 Speed Racing Gears: |
| |
S Ratio Gears (1st and 2nd)
Part# 299816 (2 gears) 2.368 1st gears
Part# 299724 (2 gears) 1.876 2nd gears. |
| Internal
transmission ratios are listed below. |
| Gear |
S Ratio |
% Change |
Y Ratio |
%Change |
| 1st |
2.368 |
21%
21%
18%
18% |
2.026 |
17%
18%
15%
14% |
| 2nd |
1.876 |
1.670 |
| 3rd |
1.489 |
1.364 |
| 4th |
1.216 |
1.158 |
| 5th |
1.000 |
1.000 |
| Ratio "S" includes 1st and 2nd
gears (4 piece set). |
| Ratio "Y" includes 1st, 2nd, 3rd
and 4th (8 piece set). |
|
Y Ratio Gears (1st, 2nd, 3rd, 4th)
Part# 299717 (2 gears) 2.026 1st gears
Part# 299727 (2 gears) 1.670 2nd gears
Part# 299737 (2 gears) 1.364 3rd gears
Part# 299747 (2 gears) 1.158 4th gears |
| |
